HV Panel Operation SOP

HV Panel Operation SOP


1. Purpose

To ensure safe, reliable, and efficient operation of the HV panel while protecting personnel and equipment from electrical hazards.


2. Scope

Applicable to all HV switchgear, incoming feeders, and outgoing feeders in industrial, commercial, or utility environments.


3. Responsibilities

       a)       Operators: Follow SOP, conduct inspections, maintain logs.
b)       Maintenance team: Ensure panels are serviced and tested regularly.
c)       Shift supervisors: Verify compliance and authorize switching operations.


4. Safety Precautions

     a)      Only trained and authorized personnel may operate HV panels.
b)      Always wear PPE: insulated gloves, helmet, face shield, safety shoes.
c)      Ensure earth switch is in proper position before maintenance.
d)      Check for live voltage before touching any component.
e)      Keep clear of moving parts and busbars.
f)       Avoid operating in wet or damp conditions.
g)      Maintain safe distance from HV equipment per regulatory standards.
h)      Use lockout-tagout (LOTO) procedures during maintenance.


5. Pre-Operation Checks

1.. Visual Inspection:

      a)       Check for signs of overheating, oil leakage (for oil-insulated panels), corrosion, or damage.
b)       Ensure indicator lights are working.
c)       Verify panel doors and interlocks are intact.

2.. Metering Check:

a)       Verify voltmeters, ammeters, frequency meters, and protection relays are operational.

3.. Environmental Check:

                       a)       Ensure adequate ventilation.
                       b)       Confirm no water or dust accumulation inside the panel.

4.. Earthing Verification:

a)       Ensure the panel and equipment are properly grounded.


6. Normal Operation Procedure

6.1 Energizing the Panel

      1.      Verify the incoming supply is available and stable.
2.      Check all circuit breakers are in the OFF position.
3.      Close the earth switch if performing inspection, then open before closing the main breaker.
4.      Close incoming circuit breaker slowly while monitoring:

                                                                         I.            Voltage
                              II.            Current
                            III.            Frequency

      5.      Confirm the panel is stable and operating within limits.
6.      Close outgoing feeders sequentially as required.

6.2 Monitoring

·         Continuously monitor:

  •                                 I.            Voltage, current, frequency
  •                               II.            Power factor
  •                             III.            Temperature indicators
  •                             IV.            Protection relay status

·         Record all readings in the logbook.

6.3 Operating CBs (Circuit Breakers)

       ·         Operate CBs only if the load is within rated capacity.
·         Use the remote or local control switch as required.
·         For overload or fault, trip the CB immediately.


7. Fault Handling

      1.      Identify Fault:
     o    Short circuit, overload, earth fault, or relay trip.
2.      Isolate the Faulty Section:
     o    Open the breaker supplying the faulty section.
3.      Inspect & Correct:
     o    Follow maintenance SOP to repair the fault.
4.      Reset and Test:
     o    Ensure the faulty area is cleared before reclosing the breaker.


8. Shutdown Procedure

      1.      Disconnect all outgoing feeders.
2.      Open incoming breaker.
3.      Turn off panel lights and auxiliary systems.
4.      Close the earth switch for maintenance or inspection.
5.      Record all readings and status in the logbook.


9. Maintenance & Cleaning

·         Monthly:

   o    Visual inspection of insulation, connections, and components.
o    Tighten loose connections.

·         Quarterly:

   o    Test protection relays.
o    Verify insulation resistance using a megger.

·         Annually:

o    Full preventive maintenance (oil checks, vacuum/air checks, breaker servicing).


10. Documentation

       ·         Logbook: Date, time, operator, readings, any abnormalities.
·         Fault report: Description, cause, action taken.
·         Maintenance records: Schedule and completion details.


11. Emergency Procedures

        ·         For fire:
      o    Evacuate area, use CO₂ or dry powder extinguishers.
·         For shock:
      o    Disconnect power, apply first aid, call medical help.
·         For major fault:
      o    Isolate panel, inform control room, follow emergency SOP.


12. Notes / Best Practices

        ·         Never bypass interlocks.
·         Avoid frequent switching to prevent mechanical wear.
·         Always verify proper coordination with downstream systems.
·         Ensure communication with control room during switching operations.

 


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